Maloya Inc. • 65A Mall Drive • Commack, NY 11725
(800) 783-8214
©2009 Maloya Inc. All rights reserved.
Designed by Progressive Marketing Group, Inc.
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Manufacturing Technology
Inspection
CAD Programming
Laser
Bending
Welding
Machining
Finishing
ERP
Other Equipment
Software
Inspection:
Ensuring quality and reliability are vital to the success of every project, initiative or assignment at Maloya. Our quality manual and procedures are ISO compliant and have been audited by a number of our customers. Full document inspection reports are available upon request.
Our inspection equipment is NIST (National Institute of Standards and Technology) traceable. Full Statistical Process Control (SPC) documentation is available for critical and long run components production, including a bar-coded MIS system. Quality and reliability are more than just words at Maloya: They are a way of life.
We have a CAR/CAN (corrective action request/corrective action notification) system in place, driven by the front line fabricators. We utilize MS Access database for our CAR/CAN, which provides quantifiable metrics for quality and process improvement. We also provide quarterly management audits.
Inspection Equipment:
2- Inspection Tables:
A) One table 36.00” x 60.00”
B) One table 36.00” x 24.00”
1- Etalon 15” Height Gauge
1- Browne & Sharpe 20” Height Gauge
1- 40” Vernier
1- 24” Vernier
1- 12” Vernier
10 - 8'' Verniers
1 - 125 pc Steel Plug Gauge Sets (.501” to .625”)
1 - 250 pc Steel Plug Gauge Sets (.251” to .500”)
1 - 240 pc Steel Plug Gauge Sets (.011” to .250)
1 - 12 pc Miocrometer Set (0” to 12)
Assorted Block Gauges
CAD Programming
Programming to print is done utilizing several CAD programs, including Solidworks, Mastercam, Bysoft and AutoCAD. In addition to DXF and DWG, Maloya can accept CAD data in an extensive variety of formats. Other programming and CAD services that Maloya provides include: Digitizing of mylars, digitizing and scanning of flat pattern parts, and original art work. We can also reverse engineer fabricated components.
Maloya can readily work with customer outputs from many other CAD systems such as Inventor, CATIA, Rhino, Pro/E, etc. We offer full 3D modeling capabilities to ensure form, fit and function before the first piece of material is cut. Parametric modeling facilitates design collaboration with clients either onsite or through virtual meetings.
CAD Programming Equipment:
2 - Dual 19” Monitor Core 2 Duo Class Workstation
Autodesk AutoCAD LT 2009 Software
Solidworks 2009 Solid Modeling Software
Bystronic CAD/CAM with Automatic Nesting and Job Reporting Software
1 - Dual 19” Monitor Core 2 Duo Class Workstation
Autodesk AutoCAD LT 2009 Software
Solidworks 2008 Solid Modeling Software
MasterCam X3 Milling Software
Bystronic CAD/CAM with Automatic Nesting and Job Reporting Software
1 – Calcomp Drawingboard III Digitizing Tabler with 44” x 60” envelope
1 – MetalSoft MieTrak Production Planning System on every computer station
Click here to see our AutoCAD 3D modeling for the Pentagon Memorial.
Laser
With automated loading and dual hydraulically alternating beds (sizes 78" x 157") there is no downtime on production runs. With minimal set time and virtually no tooling cost, Maloya is very cost effective in prototyping and production runs.
Maloya cutting capabilities:
- Steel and steel alloys: .750"
- Stainless steel (& high temperature alloys): .500"
- Aluminum: .250"
- Brass: .125"
Laser Equipment:
1 - Bystronic: Byspeed Laser Cutting System
A) 4000 watt resonator
B) Table size: 60”x 120”
C) Alternating pallet changer
1 – Bystronic: Bystar Laser Cutting System
A) 3000 watt resonator
B) Table size: 78”x 157”
C) Alternating pallet changer
D) Rotary chuck for tubing cutting
Bending
Maloya has the capability of bending up to 12 feet in length. Materials include steel, aluminum, stainless steel, brass, high temperature alloys and others. With 220 tons of RAM and 8-axis CNC controlled back gauges, MLI can bend a variety of small and large parts in both thin and thick metals. Our state-of-the-art 8-axis backgauging allows multipoint banking to support complex bending geometry. Bend geometry is qualified prior to production via 3D CAD simulation.
Bending Equipment:
1- Bystronic: PR8 Series CNC Hydraulic Press Brake
A) 220 tons of ram
B) 144” in length
C) High Speed 8-Axis CNC back gauge
1- Wysong & Miles: CNC Press Brake
A) 60 tons of ram
B) 72” in length
C) 24” CNC back gauge
Bystronic (Beyeler) 220 ton - 12ft. CNC press brake with 8-axis back gauge capable of bending up to:
4ft. long in .500" (1/2") stainless steel stainless alloys,
6ft. long in .500" (1/2") steel & steel alloys,
6ft. long in .375" (3/8") stainless steel stainless alloys,
8ft. long in .375" (3/8") steel & steel alloys
12ft. long in .312" (5/16") steel, stainless steel & alloys
12ft. long in all thicknesses less than .312" (5/16") and in all metals
Welding
Our welding capabilities are extensive including plate and sheet metal, steel and stainless steel. We use laser cutting technology to produce highly accurate fixtures to ensure compliance with your tolerance requirements.
Skilled and qualified welders
Fully trained in WELDING TECHNOLOGY such as:
- Advanced Shielded Metal Arc Welding (S.M.A.W)
- Basic Shielded Metal Arc Welding (S.M.A.W.)
- Blueprint Reading and Fabrication
- Gas Metal Arc Welding (G.M.A.W.)
- Gas Tungsten Arc Welding (G.T.A.W.)
- Oxy-Acetylene Welding, Cutting and Brazing
Welding Equipment:
1- Lincoln Electric: Wire-matic 255 mig welder
2- Miller: XMT 300 MIG and TIG welder
A) Frequency Stabilizer
B) Coolmate 3 (cooling system)
C) Miller S-23S spool wire feeders. Both units are equipped with dual wire feeds for stainless and carbon steel welding which eliminated setup change over time.
1- Miller: XMT 304 MIG and TIG welder
A.) Frequency Stabilizer
B.) Radiator 1 A (cooling system)
C.) Miller S-23 spool wire feeds
Machining
We combine years of machining expertise with state-of-the-art equipment and cutting edge software. The result is a finely tuned regional manufacturing solution with local control. Maloya cuts materials with extreme precision, including difficult to machine materials like stainless steels and titanium, as well as aluminum and plastics. We are heavily invested in CAD/CAM software as well as the newest CNC machine industry tools and equipment. Our state-of-the-art inspection guarantees that your parts meet the exacting tolerances they were intended to meet.
Machining Equipment:
1- Haas: VF3 CNC Vertical milling machine
A) Table size: 40” x 20” x 25”
B) 25 station tool holder
C) Programming coolant positioning
D) High spindle speed gearing
E) Optical probing
2- Wells-Index: Convention milling machine
1- Bridgeport: Convention milling machine
1- South Bend: Nordic 15 lathe
A) Chuck swing: 15.25”
B) Between centers: 36.00”
1- Habegger : Small tool room lathe
A) Chuck swing: 7.00”
B) Between centers: 12.00”
1- Clausing: Large drill press
1- Clausing: Small drill press
1- Burgmaster: Drilling and tapping machine
1- Harig: Super 618 surface grinder
A) Table size: 6.00” x 18.00”
1- Do-All: Band saw
A) Throat size: 15.00”
1- Do All: Cut off saw
1- Kaltenback cold saw
Finishing
Most metal parts need some finish whether to smooth edges, provide a uniform surface finish or to add a protective finish. Maloya can provide all standard finishes in-house or through approved vendor affiliations.
Finishing Equipment:
1- Timesaver: Timesaver
A) 36.00 “ wide belt
4- Rockwell/Delta: Belt Sanders
A) Belt sizes up to 12.00”
1- GB-10 vibratory equipment made by Giant Finishing Equipment
A) 10 cubic foot vibratory finisher
B) Automated parts unloading cycle
C) Automated Solution/Rust inhibitor application
1- 3.0 cubic foot Tumbler1- Baldor: Buffing and Polishing wheels
1- Assorted pneumatic hand held deburring and finishing tools
1- Safety Kleen: Parts Washer
ERP
As part of our commitment to meet or exceed our customer expectations, we track all jobs throughout our facility. Our MieTrak production planning system provides real-time data collection and tracking from quotation through shipment. MieTrak (formerly known as FabriTrak) is the market leading software for metal fabricators and manufacturers. It has been adapted to incorporate all of our manufacturing processes.
Including:
- Barcode scanning for tracking through each work center
- Process control through standardized work instructions
- Incorporates MRP, Scheduling, Shop Floor Data Capture, Barcoding, Job Costing, Quoting, Estimating and timeclocking.
Other Equipment:
1- Hyster 60: Forklift with 4000 lb. Capacity
1- Toyota Forklift with 4000 lb. Capacity
Assorted Pallet Jack and Hand Trucks
Software:
Solidworks (3D modeling), Mastercam, Bysoft, AutoCAD and MieTrak.