Maloya Facilities
QUALITY METAL MANUFACTURING LOCATED IN LONG ISLAND, NY
Maloya’s New York metal fabrication facility is conveniently located in Hauppauge Industrial Park in Commack, NY approximately 45 miles east of New York City. It comprises 22,000 square feet of modern, climate-controlled manufacturing space.
CAD CAM & MRP
- Solidworks
Premium (3)
Professional (1)
Office (2)
- Mastercam
3D Mill
- Autodesk AutoCAD LT
multiple licenses
- Bystronic CAD/CAM
Laser processing software, material nest optimization
and process time calculation. – Multiple licenses
- Bystronic CAD/CAM
Press Brake software with virtual simulation and
process time calculation
Laser Cutting Equipment
- 1 – Bystronic: Byspeed Laser Cutting System
4000 watt resonator
Table size: 60″x 120″ (x3.25″ Z)
Alternating pallet changer
- 1 – Bystronic: Bystar Laser Cutting System
3000 watt resonator
Table size: 78″x 157″ (x6.25″ Z)
Alternating pallet changer
Rotary chuck for tubing cutting
- MRP Production Planning System
MieTrak – Pro Sequel database
Bending Equipment
- 1- Bystronic: Xpert 80 ton CNC hydraulic press brake
60″ in bend length ram speed up to 1” per second and 6 axis back gauges
highly precise with its angle checking/correction feedback system.
- 1- Bystronic: Beyeler 220 ton CNC hydraulic press brake
156″ in length (12.75 max open height)
High Speed 8-Axis CNC back gauge
CNC Bending
Machine Shop
- 1-Haas: VF3 CNC Vertical Milling Machine
Table size: 40″ x 20″ x 25″
24 station tool holder
- 1-Haas VF4ss CNC Vertical Milling Machine
Table size 50” x 20” x 25”
24 station tool holder
- 2-Wells-Index: Conventional milling machine
- 1-Bridgeport: Conventional milling machine
- 1-South Bend: Nordic 15 lathe
Chuck swing: 15.25″
Between centers: 36.00″
- 1- Habegger : Small tool room lathe
Chuck swing: 7.00″
Between centers: 12.00″
- 1- Clausing: Large drill press
- 1- Clausing: Small dri11press
- 1- Burgmaster: Drilling and tapping machine
- 1- Harig: Super 618 surface grinder
Table size: 6.00″ x 18.00″
- 1- Do-All: Band saw
Throat size: 15.00″
- 1- Do-All: Cut off saw
- 1 -Kaltenbach hydraulic circular cut off saw
Welding Equipment
- lx Lincoln Electric: Wire-matic 255 mig welder
- 3x Full weld cells equipped with identical Miller work stations with dual stainless and carbon wire feed
- 1 PC-MILLERXMT 350 MPA, CC/CV WI AUX POWER
- 1 PC- MILLER D74DX WIRE FEEDER W/ 2 Q-400 MIG GUNS(15 FOOT)
- 2 PCS- MILLER 4 ROLL .035 DRIVE ROLLS
- 3 PC- 25 FOOT GROUND CABLE WI CLAMP
- 4 PCS- FLOW METER KITS
- PC- MILLER MIGRUNNER XL CART
- 1x Lincoln Electric: Wire-matic 255 mig welder
- 1x Hobart 250 AMP Tigwave
- 1x Magnatech Orbital Welding System -Tubemaster 514
- 1x Walter Surfox 202 deblueing system
Finishing Equipment
- 1- Giant GB-10 spiral bowl vibratory deburring and finishing machine with control system and automated unload. 10 cf / 5 hp motor.
- 1- Timesaver: Timesaver
36.00 ” wide belt
- 1- AeroControl APB Down Draft Table 5 hp 4000 cfm 42″x50″
- 4- Rockwell/ Delta: Belt Sanders
Belt sizes up to 12.00″
- 1- Kramer: Vibratory / Tumbling Equipment
3.0 cubic foot Tumbler
- 1- Baldor: Buffing and Polishing wheels
- 1- Assorted pneumatic hand held deburring tools
- 1- Safety Kleen: Parts Washer
Inspection Equipment (calibrated per ISO-9001)
- 1- Sheffield CMM / climate controlled inspection room.
- 2- Inspection Tables:
One table 36.00″ x60.00″
One table 36.00″ x 24.00″
- 1- Etalon 15″ Height Gauge
- 1- Browne & Sharpe 20″ Height Gauge
- 1- 40″ Vernier
- 1- 24″ Vernier
- 1- 12″ Vernier
- 10- 8″ Verniers
- 1 – 125 pc Steel Plug Gauge Sets (.501″ to .625″)
- 1 – 250 pc Steel Plug Gauge Sets (.251″ to .500″)
- 1- 240 pc steel Steel Plug Gauge Sets (.011″ to .250)
- 1- 12 pc Miocrometer Set (O” to 12)
- Assorted Block Gauges
HARDWARE INSERTION MACHINE
- 1- Haeger 824 OneTouch 8 Ton
- View PDF Overview
Miscellaneous Support Equipment
- 1- Hyster 60: Forklift with 4000 lb Capacity
- 1- Toyota EIectric 3000 lb Capacity
- 1- Safety Kleen: Parts Washer